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11
TECH GENERAL — CHAPTER 11 · NOTES

Introduction to the Piston Engine and the Otto Cycle

by Capt. Pankaj Pahil

11.1 The Piston Engine

  • A stroke is defined as the linear distance the piston moves within the cylinder1. When the
  • piston is at the very top of its travel, it is at
  • Top Dead Centre (TDC), and when it is at the bottom, it is at Bottom Dead Centre
  • (BDC)2. The piston is connected to a crankshaft, and one full stroke from TDC to BDC
  • rotates the crankshaft 180°3.
  • The piston engine operates on a four-stroke cycle, commonly known as the Otto Cycle. This
  • complete cycle requires two full rotations of the crankshaft (720°)4.

11.2 The Four-Stroke Otto Cycle

  • The practical Otto cycle is modified from the theoretical version to be more efficient by
  • adjusting when the valves open and close5.
  • 1. Induction (Intake) Stroke:
  • The inlet valve opens, and the piston moves down from TDC to BDC, drawing a fuel/air
  • mixture into the cylinder6.
  • The cylinder pressure decreases below ambient pressure, and the temperature of the charge
  • decreases7.
  • To improve efficiency, the inlet valve opens slightly
  • before TDC and closes slightly after BDC8888.
  • 2. Compression Stroke:
  • Both the inlet and exhaust valves are closed9.
  • The piston moves up from BDC to TDC, compressing the fuel/air mixture101010.
  • This compression increases the pressure and temperature of the charge11.
  • 3. Power Stroke:
  • Just before the piston reaches TDC on the compression stroke, the mixture is ignited by a
  • spark plug12.
  • The rapid combustion causes a massive increase in pressure and temperature, forcing the
  • piston down from TDC to BDC13. This is the stroke that produces power.
  • Because the piston is momentarily stationary at TDC during ignition, combustion occurs at a
  • nearly constant volume, which is why the piston engine is known as a 'Constant Volume
  • Engine'14.
  • 4. Exhaust Stroke:
  • The exhaust valve opens, and the piston moves up from BDC to TDC, pushing the burnt
  • gases out of the cylinder15.
  • The pressure in the cylinder during this stroke is slightly higher than ambient due to 'Exhaust
  • Back Pressure'16.

11.3 Valve Timing and Overlap

  •  Valve Lead: When a valve opens before its theoretical timing (e.g., intake valve opening
  • before TDC)17.
  •  Valve Lag: When a valve closes after its theoretical timing (e.g., exhaust valve closing after
  • TDC)18.
  •  Valve Overlap: The period when both the inlet and exhaust valves are partially open at the
  • same time (around TDC at the end of the exhaust stroke)19. This improves the engine's
  • volumetric efficiency by using the momentum of the outgoing exhaust gases to help draw in
  • the new fuel/air charge20.

11.4 Engine Power and Performance Metrics

  •  Power Control: The pilot controls engine power by using the throttle, which is a valve that
  • varies the quantity of the fuel/air mixture entering the cylinders21.
  •  Indicated Horsepower (IHP): The theoretical power produced within the cylinders22.
  •  Friction Horsepower (FHP): The power lost due to friction from moving parts23.
  •  Brake Horsepower (BHP): The actual, usable power delivered to the propeller shaft.
  • BHP = IHP - FHP24.

Reinforce Chapter 11: Introduction to the Piston Engine and the Otto Cycle

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