The Piston Engine
Chapter 11: Introduction to the Piston Engine and the Otto Cycle
Technical General for Aviators — Capt. Pankaj Pahil
11.1 The Piston Engine
A stroke is defined as the linear distance the piston moves within the cylinder1. When the
piston is at the very top of its travel, it is at
Top Dead Centre (TDC), and when it is at the bottom, it is at Bottom Dead Centre
(BDC)2. The piston is connected to a crankshaft, and one full stroke from TDC to BDC
rotates the crankshaft 180°3.
The piston engine operates on a four-stroke cycle, commonly known as the Otto Cycle. This
complete cycle requires two full rotations of the crankshaft (720°)4.
11.2 The Four-Stroke Otto Cycle
The practical Otto cycle is modified from the theoretical version to be more efficient by
adjusting when the valves open and close5.
1. Induction (Intake) Stroke:
The inlet valve opens, and the piston moves down from TDC to BDC, drawing a fuel/air
mixture into the cylinder6.
The cylinder pressure decreases below ambient pressure, and the temperature of the charge
decreases7.
To improve efficiency, the inlet valve opens slightly
before TDC and closes slightly after BDC8888.
2. Compression Stroke:
Both the inlet and exhaust valves are closed9.
The piston moves up from BDC to TDC, compressing the fuel/air mixture101010.
This compression increases the pressure and temperature of the charge11.
3. Power Stroke:
Just before the piston reaches TDC on the compression stroke, the mixture is ignited by a
spark plug12.
The rapid combustion causes a massive increase in pressure and temperature, forcing the
piston down from TDC to BDC13. This is the stroke that produces power.
Because the piston is momentarily stationary at TDC during ignition, combustion occurs at a
nearly constant volume, which is why the piston engine is known as a 'Constant Volume
Engine'14.
4. Exhaust Stroke:
The exhaust valve opens, and the piston moves up from BDC to TDC, pushing the burnt
gases out of the cylinder15.
The pressure in the cylinder during this stroke is slightly higher than ambient due to 'Exhaust
Back Pressure'16.
11.3 Valve Timing and Overlap
Valve Lead: When a valve opens before its theoretical timing (e.g., intake valve opening
before TDC)17.
Valve Lag: When a valve closes after its theoretical timing (e.g., exhaust valve closing after
TDC)18.
Valve Overlap: The period when both the inlet and exhaust valves are partially open at the
same time (around TDC at the end of the exhaust stroke)19. This improves the engine's
volumetric efficiency by using the momentum of the outgoing exhaust gases to help draw in
the new fuel/air charge20.
11.4 Engine Power and Performance Metrics
Power Control: The pilot controls engine power by using the throttle, which is a valve that
varies the quantity of the fuel/air mixture entering the cylinders21.
Indicated Horsepower (IHP): The theoretical power produced within the cylinders22.
Friction Horsepower (FHP): The power lost due to friction from moving parts23.
Brake Horsepower (BHP): The actual, usable power delivered to the propeller shaft.
BHP = IHP - FHP24.