ATPL Ground Training Series — Instrumentation

Chapter 26

Autopilot

DGCA CPL/ATPL Study Notes
Compiled by Capt. Pankaj Pahil

Table of Contents

  1. Introduction — Purpose & Benefits
  2. Fail-Safe Autopilot
  3. Control Loops — Inner & Outer
  4. Aircraft Inner Loop Control System
  5. Types of Autopilot (Axes)
  6. EU-OPS Requirements
  7. Types of Actuator
  8. Engagement Criteria & Interlocks
  9. Trim
  10. Fly-by-Wire
  11. Outer Loop — Flight Path Modes
  12. Mode Annunciator & Sensor Inputs
  13. Outer Loop Roll Modes
  14. Outer Loop Pitch Modes
  15. Control Wheel Steering (CWS) & Touch Control Steering (TCS)
  16. Autopilot Limitations & Gain Adaption
  17. FMS Integration
  18. Practice Questions & Detailed Answers

1. Introduction — Purpose & Benefits

What this section covers: Why autopilots exist, and the two primary reasons they were introduced.

The main purpose of the autopilot is to relieve the pilot of physical and mental fatigue, especially during long flights, resulting in the pilot being more alert during the critical landing phase. Modern airliners can fly almost the entire route automatically when combined with an autothrottle.

Two Primary Reasons for Autopilot Introduction:
Important Limitation: The autopilot does NOT carry out the take-off — this must be done by the pilot. The autopilot can be engaged shortly after take-off at approximately 400 feet or possibly lower.

2. Fail-Safe Autopilot

What this section covers: How autopilots protect against runaways and malfunctions.

With any automatic system, protection against malfunctions (particularly runaways) is achieved by:

The pilot must always be able to override the effects of a malfunction and retain control. Such a system is called a fail-safe system — applies to any single autopilot.

3. Control Loops — Inner & Outer

What this section covers: The fundamental architecture of autopilot control — closed loop vs open loop, inner loop vs outer loop.

Closed Loop vs Open Loop

TypeDescriptionExample
Open LoopNo feedback; output does not affect inputCentral heating with timer only — runs regardless of room temperature
Closed LoopOutput fed back to input; error is correctedCentral heating with thermostat — stops when temperature is reached

A servomechanism is a closed loop control system where a small input is converted into a larger output in a strictly proportionate manner.

Basic Closed Loop Elements

flowchart LR
  A["Input\n(Desired attitude)"] --> B["Error Detector\n/ Signal Processor"]
  B --> C["Control Element\n(Servomotor)"]
  C --> D["Output\n(Control surface)"]
  D --> E["Feedback\n(Gyro senses result)"]
  E --> B
Closed loop control diagram
Fig 26.1 — Closed Loop Control (source p.354)
Open loop control diagram
Fig 26.2 — Open Loop Control (source p.354)
Exam Tip: The domestic thermostat analogy is a classic exam aid — with timer = open loop; with thermostat = closed loop. The autopilot inner loop is always a closed loop (feedback-controlled) system.

Inner Loop vs Outer Loop

Loop TypeFunctionExample Modes
Inner LoopAuto-stability only — keeps aircraft in selected attitude against disturbancesRoll stabilization, pitch stabilization
Outer LoopFlight path guidance — commands the inner loop to achieve desired flight pathAltitude Hold, Heading Hold, LNAV, VNAV

4. Aircraft Inner Loop Control System

What this section covers: Components and operation of the inner (closed) loop.
Closed loop / inner loop diagram
Fig 26.3 — Closed loop (inner loop) components (source p.356)
Inner loop vs outer loop relationship
Fig 26.4 — Inner loop vs outer loop relationship (source p.356)
ComponentFunction
Attitude SensorRate gyro — senses disturbance in one axis only
TransducerConverts mechanical gyro movement into electrical signal
Signal ProcessorError detector; compares transducer signal with input; determines corrective action; transmits to servomotor
ServomotorConverts processed signal into control surface movement proportional to rate and direction; uses hydraulic, electrical or pneumatic power
Aerodynamic FeedbackAircraft attitude change is sensed by rate gyro; provides measure of output

A disturbance produces an error signal → autopilot moves aircraft back toward stabilized condition → error signal progressively reduces → control surface deflection removed when disturbance corrected.

5. Types of Autopilot (Axes)

What this section covers: Single, two, and three axis autopilot systems and which axis is primary.

Aircraft can be disturbed about three axes — longitudinal (roll), lateral (pitch) and vertical/normal (yaw). Each axis requires its own inner loop channel:

AxisControlsAlternative Name
RollAileronsPrimary axis
PitchElevatorsSecondary axis
YawRudderThird / Tertiary axis
Autopilot TypeAxes ControlledDescription
Single AxisRoll only"Wing Leveller" — lateral stability only
Two AxisRoll + PitchControls ailerons and elevators
Three AxisRoll + Pitch + YawFull attitude control; required for autoland
Key Facts:

6. EU-OPS Requirements

What this section covers: Regulatory requirements for autopilot installation, operation, and single-pilot IFR operations.
Single Pilot IFR or Night Operations: An operator shall not conduct single pilot IFR operations unless the aeroplane is equipped with an autopilot with at least ALTITUDE HOLD and HEADING MODE. This requires at least a two-axis autopilot.

Autopilot Installation Requirements

7. Types of Actuator

What this section covers: Actuator types and configurations.

Actuators produce physical movement of control surfaces. Types by principle of operation:

Actuator Configurations

ConfigurationDescription
ParallelActuator moves the control surface AND provides feedback to the control stick (stick moves when A/P is controlling)
SeriesActuator moves the control surface but NOT the control stick
Combined Series/ParallelBoth types used together
Parallel actuator
Fig 26.5 — A/P Actuator in parallel configuration (source p.359)
Series actuator
Fig 26.6 — A/P Actuator in series configuration (source p.359)

Torque Limiter

Limits torque applied to servomotors to prevent excessive structural loads and guard against servomotor runaway (full hard-over deflection). Implemented by mechanical, electrical or electromechanical principles.

8. Engagement Criteria & Interlocks

What this section covers: How the autopilot ensures it is safe to engage before connecting to the aircraft's flight controls.

Before coupling, the integrity of the Autopilot Inner Loop must be established. A system of interlocks closes to allow engagement and holds it engaged only if correct valid signals have been received.

Autopilot engagement interlocks
Fig 26.7 — Interlock relay series for autopilot engagement (source p.360)
Autopilot trim system
Fig 26.8 — Autopilot trim/engagement system (source p.363)
Autopilot mode control
Fig 26.9 — A/P mode control (source p.364)

9. Trim

What this section covers: How the autopilot uses trim and the importance of trim for safety.

The autopilot uses trim to relieve persistent control surface deflections. This prevents the control surfaces from working at the limit of their travel. On engagement, the autopilot synchronizes with the current trim condition. If trim becomes significantly out of position, disengage warnings activate.

A/P Disengage Warning — Steady Red: Flashing Amber: A/P automatically reverted to CWS pitch or roll while in CMD.

10. Fly-by-Wire

What this section covers: Brief introduction to fly-by-wire as an extension of autopilot concepts.

In conventional aircraft, the pilot's control inputs are transmitted mechanically via cables and linkages to the control surfaces. In fly-by-wire aircraft, control inputs are transmitted as electrical signals processed by a flight control computer (FCC). The FCC applies the pilot's demands while also applying envelope protection — the computer can refuse or modify commands that would exceed aircraft limits.

11. Outer Loop — Flight Path Modes

What this section covers: How outer loop modes guide the aircraft through specific flight paths.

Outer loop modes interact with the inner loop to give the aeroplane guidance to achieve a required flight path. Roll and pitch channels receive outer loop signals. Common outer loop functions:

Aircraft sensor inputs
Fig 26.11 — Aircraft sensor inputs to the autoflight computer (source p.366)
MCP inputs
Fig 26.12 — Inputs to the MCP (source p.367)

Boeing 737-400 AFDS Overview

The Automatic Flight System (AFS) for the 737-400 consists of:

AFDS mode control panel
Fig 26.13 — AFDS Mode Control Panel (MCP) (source p.368)
AFDS MCP detailed
Fig 26.13b — MCP detailed view (source p.368)

12. Mode Annunciator & Sensor Inputs

What this section covers: MCP mode selector operation and the autopilot modes table.
MCP Mode Selector Switch Operation:

Autopilot in Operation — Mode Summary

PhaseRoll ModePitch ModeAutothrottle
Take-offTOGATOGATHR REF
ClimbLNAV, HDG or VORFLCH SPD, VNAV or V/STHR REF, SPD or MACH
CruiseLNAV, HDG or VORALT HOLD, VNAVSPD or MACH
DescentLNAV, HDG or VORFLCH SPD, VNAV or V/STHR REF, SPD or MACH
ApproachLNAV, HDG or LOCALT, G/S, FLARESPD
LandROLLOUTFLARERETARD
Go-aroundTOGATOGATHR REF
Autopilot outer loop modes
Fig 26.14 — Outer loop mode diagram (source p.369)

13. Outer Loop Roll Modes

What this section covers: All roll outer loop modes for the AFDS.

Heading Select (HDG SEL)

Roll commands to turn and maintain MCP heading display. Bank angle limited by Bank Angle Limit Selector on MCP. Automatically disengages upon capture of selected radio course in VOR LOC and APP modes.

VOR Localizer Tracking (VOR LOC)

Cone of Confusion (VOR Over-station)

As aircraft approaches VOR, the CDI becomes more sensitive. At a point before the cone of confusion, "over station sensing" circuits cut off VOR signals and the roll channel automatically de-couples from the radio beam. The aircraft continues through the cone on the drift-corrected heading existing at de-coupling (Heading Hold mode). After a set period it reverts to VOR mode.

Exam Tip — Cone of Confusion: The autopilot goes into Heading Hold (not Heading Mode/Select) through the cone. The distinction matters — Heading Hold maintains the current heading; Heading Mode/Select would command a new heading.

Lateral Navigation (L NAV)

FMC controls AFDS roll to intercept and track the active FMC route. Can include SIDs, STARs, and instrument approaches.

L NAV Capture Criteria: L NAV Auto-Disconnect: End of active route, route discontinuity, intercepting/missing approach path inbound track, loss of capture criteria, or HDG SEL selected.

14. Outer Loop Pitch Modes

What this section covers: All pitch outer loop modes for the AFDS.

Altitude Hold (ALT HLD)

Pitch commands to hold MCP selected altitude or uncorrected barometric altitude at which ALT HOLD switch was pressed. Inhibited after glide slope capture. After ALT HOLD engages, changes in barometric settings do NOT change the selected altitude reference.

Altitude Acquire (ALT ACQ)

Automatic transition manoeuvre from V/S, LVL CHG, or V NAV to MCP selected altitude. Annunciated ALT ACQ. Inhibited when ALT HOLD switch pressed or while GS is captured.

IAS/MACH Hold (SPD)

Holds selected IAS or Mach number by comparing with actual ADC value and pitching up/down to decrease/increase speed.

Vertical Speed (V/S)

Pitch commands to hold selected vertical speed; engages A/T in SPEED mode to hold selected airspeed. V/S becomes armed when in ALT HOLD at selected altitude and new MCP altitude is selected more than 100 ft different from previous.

Level Change (LVL CHG)

Coordinates pitch and thrust to make automatic climbs/descents to preselected altitude at selected airspeed.

Vertical Navigation (V NAV)

FMC commands AFDS pitch and A/T modes to fly the vertical profile. Includes climbs, cruise altitudes, speeds, descents, and altitude constraints at waypoints.

V NAV Path descent disengages when:

15. Control Wheel Steering (CWS) & Touch Control Steering (TCS)

What this section covers: CWS and TCS — methods of manually directing the autopilot without disconnecting it.

Control Wheel Steering (CWS)

Allows pilot to manoeuvre the aircraft in pitch and/or roll through the automatic control system without disconnecting the autopilot. Signals produced by transducers in the control column. The A/P manoeuvres the aircraft in response to control pressure; when pressure released, A/P holds existing attitude.

CWS Heading Hold Feature (when bank released): If aileron pressure released with 6° or less angle of bank, A/P rolls wings level and holds existing heading.
Inhibited when:

Touch Control Steering (TCS)

Also allows pilot to manoeuvre without disconnecting autopilot, but unlike CWS, the appropriate A/P channels and servomotors are disengaged while the TCS button is held. The pilot flies manually to desired attitude. On TCS button release, autopilot re-engages and holds the aircraft in that attitude.

FeatureCWSTCS
A/P channels during manoeuvreStill engaged — A/P responds to stick forceDisengaged — pilot has direct control
ActivationCWS engage switchTCS button held depressed
On releaseA/P holds existing attitudeA/P re-engages and holds attitude

16. Autopilot Limitations & Gain Adaption

What this section covers: Normal A/P pitch/roll limits and why gain adaption is needed.
Maximum Normal A/P Angles (737-400 reference; varies by aircraft type): These limits are NOT legally stipulated and vary between aircraft types.

Gain Adaption

Variations in flight parameters (altitude, speed, aircraft load, configuration, rate of manoeuvre) affect handling characteristics. Gain adaption changes the response ("gain") of the system to a given input signal level — analogous to changing gear ratios in a mechanical system.

Particularly important for maintaining handling with IAS changes during different flight phases. Similar to FD gain scheduling described in Chapter 25.

17. FMS Integration

What this section covers: The autopilot as part of the overall Flight Management System.

The autopilot can form part of the overall Flight Management System (FMS), also designated:

Provides manual or automatic control throughout the entire flight envelope from take-off to landing and roll-out. All subsystems are fully integrated with levels of redundancy achieved by providing two or more of each system type.

During preflight, all automated systems are engaged, tested and safety devices verified. The FMS is checked for correct information and any additional data entered.

Quick Revision Summary — Chapter 26:

Practice Questions & Detailed Answers

Instructor-generated questions in DGCA CPL/ATPL examination style.
Q1.What is the approximate reaction time of an autopilot to detect and correct a disturbance compared to a human pilot?
  1. Human pilot: 50 ms; Autopilot: 200 ms
  2. Human pilot: 200 ms; Autopilot: 50 ms
  3. Human pilot: 500 ms; Autopilot: 100 ms
  4. Both respond in approximately 100 ms
Correct Answer: (b)
Explanation: A human pilot takes approximately 200 milliseconds (1/5 of a second) to detect a change in attitude, then suffers further delay deciding which control to apply. An autopilot detects and applies the required correction in approximately 50 milliseconds. See Section 1.
Why other options are wrong:
  • (a) Reverses the human and autopilot values.
  • (c) Exaggerates human delay to 500 ms and uses an incorrect autopilot value of 100 ms.
  • (d) Both do not respond in 100 ms — the autopilot is distinctly faster at 50 ms.
Instructor's Note: 200 ms (human) and 50 ms (autopilot) are specific book values — commit them to memory.
Q2.For single pilot IFR operations, what is the minimum autopilot requirement under EU-OPS?
  1. Single axis (roll only)
  2. Two axis with altitude hold and heading mode
  3. Three axis with ILS coupling
  4. Any autopilot capable of glide slope capture
Correct Answer: (b)
Explanation: An operator shall not conduct single pilot IFR operations unless the aeroplane is equipped with an autopilot with at least ALTITUDE HOLD and HEADING MODE — meaning at least a two-axis autopilot (roll and pitch). See Section 6.
Why other options are wrong:
  • (a) Single axis (roll only) is insufficient — altitude hold requires pitch axis.
  • (c) Three axis with ILS is beyond the minimum requirement.
  • (d) GS capture ability is not the stated requirement; heading mode and altitude hold are.
Instructor's Note: The regulation specifically names ALTITUDE HOLD and HEADING MODE — two functions that together make a two-axis requirement.
Q3.In the context of autopilot control, what is the difference between a parallel and series actuator?
  1. Parallel actuators use hydraulic power; series actuators use electric power
  2. Parallel actuators also move the control stick; series actuators move the control surface without moving the stick
  3. Parallel actuators are used for roll only; series actuators for pitch only
  4. Series actuators have higher authority than parallel actuators
Correct Answer: (b)
Explanation: A parallel actuator produces movement of the control surface AND provides feedback to the control stick (the stick moves when the A/P controls). A series actuator produces control surface movement without moving the stick. See Section 7.
Why other options are wrong:
  • (a) The parallel/series classification refers to stick feedback, not power type.
  • (c) Both types can be used for any axis; this is not an axis-specific distinction.
  • (d) Authority levels are not determined by parallel vs series configuration.
Instructor's Note: On aircraft with parallel actuators, an unaware pilot may be startled to see the control column moving on its own during autopilot operation.
Q4.When tracking a VOR with the autopilot and entering the cone of confusion overhead the beacon, the A/P roll channel:
  1. Disconnects completely and the crew must fly manually through the cone
  2. De-couples from the VOR and goes into Heading Hold on the drift-corrected heading
  3. Goes into Heading Select mode and turns toward the next waypoint
  4. Continues to track the VOR signal despite reduced accuracy
Correct Answer: (b)
Explanation: At a point before the cone of confusion, 'over station sensing' circuits cut off VOR signals. The roll channel automatically de-couples from the radio beam and flies the drift-corrected heading that existed at de-coupling — this is Heading Hold, not Heading Mode/Select. After a set period, it reverts to VOR mode. See Section 13.
Why other options are wrong:
  • (a) A/P does not fully disconnect; it transitions to Heading Hold automatically.
  • (c) Heading Select (pilot-commanded heading) is different from Heading Hold (maintains current heading). It does not turn toward the next waypoint.
  • (d) The over-station sensing circuits specifically disconnect VOR tracking through the cone.
Instructor's Note: The Heading Hold vs Heading Select distinction is a classic trick question in DGCA exams.
Q5.V NAV path descent automatically disengages if flaps are extended beyond:
  1. 10°
  2. 15°
  3. 25°
Correct Answer: (c) 15°
Explanation: V NAV path descent disengages when flaps are extended beyond 15°. This is because the approach configuration changes the aircraft's drag and performance profile significantly enough that VNAV path control is no longer appropriate. See Section 14.
Why other options are wrong:
  • (a) 5° is too early — normal approach flap extensions begin before significant VNAV path interaction.
  • (b) 10° is not the specified threshold.
  • (d) 25° is a typical landing flap — but VNAV has already disengaged by 15°.
Instructor's Note: The 15° flap threshold for VNAV disconnect is an aircraft-specific value (737-400). It represents the transition from clean/approach configuration to significant drag-producing flap.
Q6.What is the key operational difference between Control Wheel Steering (CWS) and Touch Control Steering (TCS)?
  1. CWS disengages the autopilot while TCS keeps it engaged
  2. CWS keeps the autopilot engaged and responds to stick force; TCS disengages the A/P channels while the button is held
  3. CWS is only for roll; TCS is only for pitch
  4. TCS requires a higher control force than CWS to operate
Correct Answer: (b)
Explanation: CWS keeps the autopilot engaged — the A/P manoeuvres the aircraft in response to control pressure. TCS disengages the appropriate A/P channels and servomotors while the button is held, allowing the pilot to fly manually; on release, the A/P re-engages at the new attitude. See Section 15.
Why other options are wrong:
  • (a) Reverses the relationship — CWS is the one that keeps A/P engaged.
  • (c) Both CWS and TCS work in pitch and roll.
  • (d) Control force requirements are not the distinguishing operational difference described.
Instructor's Note: CWS = "steer through the A/P" (like power steering). TCS = "temporarily take over, then hand back."

Master Reference Tables

Key Numerical Values — Chapter 26

ValueParameterSection
200 msHuman pilot reaction time to detect disturbance1
50 msAutopilot reaction time to detect and correct disturbance1
~400 ftMinimum height for autopilot engagement after take-off1
2-axisMinimum A/P for single pilot IFR (altitude hold + heading mode)6
3-axisRequired for autoland5
½ dotLocalizer capture occurs no later than this deviation13
3 NML NAV: within this distance, always satisfies capture criteria13
90°L NAV: maximum intercept angle outside 3 NM13
100 ftMin altitude diff to arm V/S from ALT HOLD with new MCP altitude14
15°Flap extension beyond which V NAV path disengages14
Bank angle below which CWS rolls wings level and holds heading15
1500 ft RACWS heading hold inhibited below this RA with gear down15
250 kt TASCWS heading hold inhibited at or below this after FD VOR capture15
±10°Normal max A/P pitch angle16
±30°Normal max A/P roll angle16
800 ft RAStabilizer out of trim warning threshold on dual approach9
Capt. Pankaj Pahil